Bangladesh is one of the leading garment manufacturing hubs globally. But what sets the best factories apart? It’s the robust quality control (QC) process that ensures garments meet global standards and customer expectations.

This article explores the key quality control steps in garment production, common factory practices in Bangladesh, and tips for buyers and manufacturers alike.

Target Phrases:
✅ Garment production in Bangladesh
✅ Apparel quality control steps
✅ Garment factory standards
✅ QC process in apparel industry
✅ Bangladesh garment industry quality assurance

Why Quality Control Matters

Quality is not just about avoiding defects—it’s about building trust, brand value, and repeat business. In a competitive global market, consistent quality assurance is what drives Bangladesh’s continued success in the RMG sector.

Key Quality Control Steps in Garment Manufacturing

1. Raw Material Inspection

Before any cutting or sewing begins, fabrics and trims undergo strict inspection.

• Checkpoints: Fabric width, GSM, color shade, shrinkage, colorfastness.
• Factory Standard: 4-Point System for fabric inspection.
• Tip: Always request lab tests and reports from suppliers before production begins.

2. Pre-Production Sample (PPS) Approval

Before the bulk starts, factories prepare samples using actual fabrics and trims.

• Purpose: Ensures buyer expectations are fully understood.
• Includes: Measurements, workmanship, construction, trims.
• Tip: Ask for sealed PPS with approval comments on file.

3. In-Line Quality Control

This is real-time inspection during production on the sewing floor.

• Method: Inline QC teams check each line at various intervals.
• Focus Areas: Stitching accuracy, seam strength, labeling, measurements.
• Tip: Set up inline audit reports every 2 hours for high-risk items.

4. End-Line Quality Control

Final checks before goods are passed for finishing and packing.

• Checklist Includes: Loose threads, stains, defective stitching, missing labels.
• Standard: AQL 2.5 (Acceptable Quality Limit) is widely practiced.
• Tip: Encourage 100% end-line inspection for all orders.

5. Finishing & Pressing Inspection

Once garments are pressed, QC checks for presentation and packing standards.

• Includes: Folding, hangtags, barcodes, polybag quality, size stickers.
• Tip: Review buyer-specific packaging manuals closely.

6. Final Random Inspection (FRI)

Carried out after packing, this is often done by an external QC team.

• Purpose: Verify shipment readiness.
• Standard: Follow AQL-based inspection (usually 2.5 or 1.5 depending on product type).
• Tip: Always keep shipment approval records and FRI reports.

Factory Standards & Certifications in Bangladesh

Most export-oriented factories follow global certifications to ensure quality and compliance.

Tip: Partner with factories that hold multiple certifications and perform regular internal audits.

Tips for Buyers Working with Bangladesh Factories

• Request daily QC reports during bulk production.
• Insist on pre-shipment inspections by third-party QC agencies (e.g., SGS, Intertek).
• Always visit the factory floor before confirming an order.
• Create clear quality manuals and measurement specs.
• Make sure the factory has a trained QC department (not merged with production).

Conclusion

Quality control is the backbone of successful garment production in Bangladesh. When brands and factories collaborate with clear standards, proper inspection systems, and transparency, both sides win.

Whether you’re a buyer sourcing from Dhaka or a manufacturer building trust with clients abroad, investing in effective QC practices ensures excellence, reputation, and growth.

📩 Contact Me:
Need help with quality control or apparel production in Bangladesh? I offer end-to-end support for sourcing, Development & Production, compliance, and quality assurance.

📧 Email: antor@antor.xyz
🌐 Website: https://antor.xyz